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A high shear/high-speed rotor-stator mixer is more advanced, and significantly more capable, than a traditional rotor-stator mixer. With the same power rating, batch mixing is believed to process faster than inline high shear mixers. Furthermore, the ultrasonic disintegrator can be programmed to automatic shut-off after a determined time or a specific energy input or program pulsating sonication modes. Admix, Inc. manufactures stainless steel mixing technologies & assists with tough mixing issues for a variety of markets. The work exerted by... High Shear Mixers. Consists of a specific arrangement of a Stator and Rotor radially mounted with minimum tolerance; for high performance, uniform fineness and better efficiency. It consists of parallel semi-cylindrical grooves in the rotor and stator towards which product is forced by high velocity pumping vanes. Karl A. Kusters, Sotiris E. Pratsinis, Steven G. Thoma, Douglas M. Smith (1994): Energy-size reduction laws for ultrasonic fragmentation. The globules are then subjected to additional high shear energy by being forced at high velocity through the stator perforations – in this case an emulsor screen, an interchangeable workhead which is available for all Silverson mixers. These machines may also suffer from persistent problems such as forming "fish eyes" or failing to achieve true homogenization of all ingredients. The Metenova HS is ideal for emulsification applications, difficult to dissolve solids, and particle downsizing.
We offer sanitary, standard and custom equipment designed to meet the varied mixing requirements of our customers from virtually all the process industries. This generator produces higher pumping rates and requires higher horsepower compared to an X-Series rotor/stator set running at similar speeds. These machines differ from standard mixers because they have greater rotor tip speeds, higher shear rates, localized energy dissipation, and higher power consumption. Multi-Shaft Mixers are often built for vacuum operation, typically supplied with a built-in vacuum pump. Our range of high shear mixers greatly increases the efficiency of mayonnaise and cold emulsion production – saving time and energy and ensuring that costly ingredients are fully utilized. The main design considerations are the rotor's diameter and rotating speed, the separation between it and the stator, the amount of time spent inside the mixer, and the number of generators used. Achieving a homogeneous mix is vital for a high-quality end product, but this is difficult to achieve in practice due to a wide range of factors. Emulsions are used in the manufacture of pharmaceutical creams and lotions through to more complex applications such as adjuvants to improve the immune response to the antigens used in vaccinations. When two immiscible liquids (e. g., water and oil) are sonified using a probe-type ultrasonic mixer, ultrasonic cavitation disrupts the droplets – producing very small droplets of the two immiscible phases, which are then mixed together. Typically, the high pressure homogenization process is best suited for both micro and nano-emulsions.
Then, after establishing the optimum process parameters, the your mixing application can be upscaled linearly to pilot and bulk production. Dispersions refer to solid particles distributed uniformly throughout a continuous medium. Depending upon the application, Fluid Process Solutions, FPS provides a comprehensive range of Workheads/Screensfor all FPS Rotor – Stator High Shear Mixers/Homogenizers. Ultrasonic high shear mixer can handle very high solid concentrations and even very abrasive particles are no problem. Seller details will be sent to this number. Gentle distribution of the droplet without over-shearing. While the editors of this site may verify the accuracy of its content from time to time, we assume no responsibility for errors made by the author, editorial staff or any other contributor.
Easy to clean in place and relocate, the Ross Model HSM-410 Inline High Shear Mixer is a versatile machine capable of handling different applications with viscosities up to 20, 000 cP. Batch High Shear Homogenizer. Less Air Entrainment. The change can units are built through 1000 gallons capacity. Bottom High Shear Dispersing Emulsifier. High Shear Mixing and Single-Pass Emulsification. As a world leader in industrial mixer manufacturing, KADY International offers high-performance industrial mixing machinery including top and bottom entry batch mixers, high shear mixers and chemical mixers. The hydraulic shear promotes fast mixing and reduces the size of droplets in emulsions. Emulsifier is also known as high shear mixer, homogeneous emulsifier, high shear mixing tank, etc.
Nano materials: nano calcium carbonate, nano coatings, all kinds of nano materials additives, etc. The rotor-stator assembly draws the powder from a hopper by creating a vacuum. The key to creating a stable emulsion is obtaining the finest possible droplet size. The greatest extent of droplet size reduction occurs within the first few passes where the distribution becomes narrower and tighter. High shear mixers and dispersers are frequently used in a variety of industries, including the chemical, cosmetic, pharmaceutical, and food industries. Square Hole High Shear Screen. High-Shear Mixers at Any Size. The objective is usually to produce the narrowest distribution possible with equipment that meets both process and business needs. Ultrasonic disintegrators offer some major advantages. Design features that allow for quick cleaning and rapid retooling are also advantageous. High Shear Mixers have tip speeds ranging from 10 to 50 m/s and have a very high shear rate ranging from 20, 000 to 100, 000 s-1. With vacuum we can quickly take the batch material through a series of changes in physical state – from slurry to a paste, and from a paste to a granulation or dry powder. A range of materials of construction.
Creating an emulsion or a homogenized solution requires a high level of energy and high shearing. To discuss your pharmaceutical application please contact: or visit. Optimize the quality and consistency of the product. Particle functionalization. The combination of high tip speed and extremely close tolerances subjects the product to intense shear in every pass. The majority of particle or droplet size reduction occurs within the first few passes through an inline mixer, or the first few tank turnovers in a batch mixer. Multi-Shaft Mixers are available in fixed tank and change can designs. The full batch level at rest should be 1. PerMix has been manufacturing mixing and blending equipment since 1954 for the pharmaceutical, nutraceutical, cosmeceutical, food, and chemical industry. Such Batch Bottom Mounted Mixer Homogenizer satisfies all the requirements for 100% Mixing/Homogenization of the contents making it an ideal Mixer for a variety of applications.
TRL-C Suction-Powder Mixing Dispersing Emulsifier. Disintegrator Dissolver is a combination of a Batch Homogenizer (either Top Mounted or Bottom Mounted) along with an Inline Homogenizer (either Single, Two or Four Stage Homogenizer). Rotor options are standard, coarse, or fine slot.
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