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When we drilled into the plug on the exhaust side we were surprised to see that it had been leaking. Freeze plug under the intake manifold. While blocked coolant flow is a common cause for EGR cooler failure on a 6. If you're a diesel truck owner and want to improve engine longevity and overall performance, you may want to invest in or consider an EGR delete kit. An EGR delete kit is an aftermarket part assembly that removes a vehicle's EGR system. This design has been fully pressure tested to ensure. The hose is an easier fix, but it's common for it to leak where it mounts to the intake manifold too. QUESTIONS & ANSWERS. This kit has been designed to recirculate coolant. The exhaust side of the EGR cooler was full of coolant and would have likely caused severe engine damage if we hadn't plugged it and didn't catch it in time.
Your engine also runs cleaner and more efficiently because the exhaust gases are sent away from the engine. No instruction included. One of the first products to come to market to address a major failure of the 6. What the engine manufacturer's attempted to accomplish here was lowering the NOX emissions (NOX is a generic term for the nitrogen oxides that are most relevant for air pollution, namely nitric oxide and nitrogen dioxide. As a result, rupture situations are so rare with the upgraded EGR coolers that Bullet Proof Diesel places a lifetime parts warranty on them. With the EGR deleted that coolant route isn't necessary, might as well reroute it. Replaces stock up-pipe. I also have the IPR Gen 2 delete. "The Bullet Proof Diesel EGR cooler is a fundamentally different design than OE, " continued Dahlin.
Buy one for your Ford Super Duty. This heat expansion pushes the inner core outward at both ends. The EGR delete kit comes with everything you need to install it, but take note that it's meant for off-road use only, since removing an EGR cooler kit is illegal in all fifty states and will result in not passing emission's testing. This can indicate a problem with your failing water pump or failed OEM Oil cooler. The link is below to the kit.... We certainly have no interest in continuing to drop money down the drain, so we are investing in many of the needed upgrades to make our Excursion more reliable and more powerful than the factory ever did. I learned that the hard way. Legal: Technically these modifications are not road legal if you drive your truck on public highways in the US. 0L engines suffer from. EGR Delete Benefits: - Better MPG by eliminating hot exhaust gasses from entering the intake. My coolant goes from the outlet on oil cooler cover to the Degas. Sure is nice not horsing around with an egr cooler still in place.
Fit well on my 2013 Ram 2500. Disabling it prevents harmful contaminants from being reintroduced back into the engine, resulting in problems. Quote:That's true, but seems like a pretty common problem with EGR deletes. Includes all hardware and gaskets. Sinister Diesel EGR Delete Kit for Ford Super. Last time we had it apart we decided to try the cheap route and just plug the factory style EGR cooler. Application: 2003-2007 Ford 6. EGR Valve Blocker Plate w/ O-ring. Their patented core design allows Bullet Proof Diesel to offer a full lifetime warranty. 0-liter Ford Power Stroke. If your engine starts running hot or you end up with leaky cylinders or stuck valves, you could encounter problems - and possibly on a lonely, deserted road.
Beyond the legality of an EGR delete, there's another important factor to consider. I have read people welding the egr cooler shut and leaving the valve in place. Increases engine longevity.
It has developed a massive following with enthusiasts that know how to make these engines come to life. 0 Powerstroke Oil Cooler Upgrade & EGR Cooler Kit Complete Set. 2003 - 2007 | Ford F-Series w/ Powerstroke 6. With all the negatives of deleting the EGR cooler, it only made sense for us to simply upgrade ours and be legal. It will reduce engine power, and causes excessive wear and tear on the engine, due to the higher temperatures that EGR equipped engines run at, compared to diesel engines with no EGR. Professional installation is highly recommended. It does this by reintroducing non-burnable exhaust gasses back into the combustion chamber. This Product Can Not Be Shipped To the USA. Originally Posted by Savvas StergosHello everybody, i recently bought a 6. 0-liter a horrible reputation and resulted in huge lawsuits against the Blue Oval. This Flo~Pro Cooler & Valve kit for the 6.
Instructions Not Included. 0-liter passing at the smog station. 0L (363cid) OHV V8 POWER STROKE DIESEL TURBO. EGR Cooler to Intake Blocker Plate. These flat tubes are susceptible to cracking due to the thermal expansion and/or small passageways can be clogged with soot. Part Number: FLO-EGR61. There are many components that need to be removed just to get to the EGR cooler including the intake manifold. Rids of the troublesome EGR Valve & EGR Cooler. "Low coolant levels in a vehicle, a coolant leak, air bubbles in the coolant lines, or other causes can allow the stock EGR cooler to experience metal expansion, which ruptures the EGR cooler from inside out. The way EGR does this is by allowing exhaust gas (which is lower in oxygen) into the intake of the engine to lower the combustion temperature. Since all the bolts go through the top of the manifold we were able to get it fitted first on the intake manifold.
Retains Stock up-pipe for ease of installation. Your old factory EGR giving you quicker turbo spool and lower exhaust gas. Engine Oil Cooler with Gaskets and O-Rings.
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