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Full and Reduced Bore. ISO International Organization for Standardization. A trunnion ball valve is designed by API608 or API 6D and complies with several other industry standards. A double block and bleed (DBB) is often used for stricter isolation of process fluid from other equipment. Trunnion mounted ball valves are fitted with spring loaded seats.
When the pipeline is under pressure, the trunnion ball valve is closed. Our entire valve catalog offers easy field service and numerous options such as stem extensions, locking devices, transition pieces and direct-mounted actuation. Why Trunnion Ball Valve? API Standards: 6D & 6A. This is illustrated in Figure 1 and highlighted by a red box. After extended hard use, field experts found no evidence of corrosion in the seat pockets or process-wetted area. Forged Body Trunnion Mounted Ball Valves.
Special applications: metal-seated, alloy overlays, high/low temperatures, cryogenic services. We manufacture all of our three-piece and two-piece trunnion ball valves to the highest engineering and quality standards. This makes trunnion design ball valves suitable for larger-bore and higher-pressure operations. A DBB valve is a side-entry ball valve designed for downstream, midstream, and upstream gas and oil applications with either a welded or bolted body. National Association of Corrosion Engineers (NACE)/fire-safe design. Our commitment to quality is second-to-none and exceeds industry standards so that our customers receive only the best products like trunnion mounted ball valves available. Size range: two to 12 inches. High pressure applications. Unfortunately the ball valve will need high pressure to create an effective seal, which would render them ineffective in low pressure systems. Trim: electroless nickel plating (316 stainless steel). Within a trunnion ball valve the ball connects to the stem on one end and on the other end a shaft called the trunnion. Tiger Valve Company (TVC) is a trunnion-mounted ball valve manufacturer for the TL and TB Series. Forum's full catalog of PBV valve solutions offer a variety of stainless steel and high-nickel alloy weld overlays for internal surfaces.
We offer a full range of materials in carbon, alloy and stainless steel from general to severe in application, including Sub Sea. Correct material selection is essential to balance harsh effects from total system pressure, application temperature and elemental sulfur/chloride content. A trunnion mounted ball valve provides lower operational costs due to the fact that any additional pressure on the valve is absorbed by the trunnion and the stem. American Petroleum Institute (API) 6D design. Onshore or offshore, Forum's PBV® tandem ball valves withstand the most hostile hydrocarbon operating environments and provide positive shutoff for enhanced safety. For a trunnion ball valve with a bleed function, the pressure in the ball pushes the seat back as the spring behind the seat compresses, and there is vent/bleeding between the sealing surfaces. ASME American Society of Mechanical Engineers.
Pinion shaft extension with gear and miter box, upright orientation. Therefore a trunnion ball valve can block both the upstream and downstream sides of the working area and then vent (bleed) any pressure that remains in the piping and valve. Firesafe to API-607/6FA. MR0175 Sulfide Stress Cracking Resistant Metallic Materials for Oilfield Equipment. This design provides a positive seal on both downstream and upstream seats, regardless of pressure, allowing for Double Block and Bleed, or Double Isolation and Bleed function. SP 25 Standard Marking System for Valves, Fittings, Flanges and Unions.
During use, the ball floats slightly downstream against the seat ring and creates a sealing only on one side of the valve. Contact us for more information. 598 Valve Inspection and Test. Self-lubricating steel bearings. Double block and bleed (DBB) is the process of shutting a pipe section on both sides of the valve rather than just one. In low or no-pressure situations the spring-loaded seats will create a seal, while also working for high pressure applications. NACE/fire-safe design. Severe service areas can create difficult operating conditions that significantly reduce the working lifespan of oil and gas valves. ISO 15848-1 Compliance.
This is the point where the trunnion design offers a solution. It is necessary to vent/bleed the pressure when the pressure in the ball becomes high enough. The most common type of ball valve has a "free floating" design, so the trunnion type is a design change. Each detail is designed to minimize maintenance even under extreme operating conditions, significantly reducing operational cost over the total valve life.
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