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You can see that the connector is actually one part with the wiring harness of the injector and replacing it will need some labor. So, the next question people ask when they see it's not a 5-dollar breakdown, is whether they can drive their vehicle like that, without investing in repair. 12V on injectors 5 & 6. Now there are some people that will say crimping verses soldering, soldering wins but if done correctly with the proper tool the crimped terminals should last another 30 years and look a heck of a lot better. Working on the Thermo time / water temp sensor harness on the table but the fuel connectors work the same way. In this article, we'll tell you what you should do if you find the fuel injector connector clip broken and how you can deal with this problem. From the open end, on the back side, the opposite side from the picture, you can get in there and bend back the locking tab. If the connector holds properly, no problems will occur. This can take a little practice just make sure you have the proper crimping tool or it will never be right. Some cars just resist going to the grave. In order to separate the connectors now, I have to cut the zip tie. This is the time to clean the MALE terminals before installing the new connectors I use an emery board for this they work excellent. Fuel Injector Connector Clip Broke – How Bad It Is? And How to Fix. Here is a picture of the new connector boot and pin on the left with an old connector and corroded pin on the left. Make sure you dab all connectors with permatex dielectric grease for that extra peace of mind.
There's really no off the shelf mainstream parts list for the wiring harness. I tried a variety of 6 different types of connectors supplied by several suppliers (whom I won't mention because I still do business with them) and they were all a variation on the stock Nissan part and all but 2 required the new connector to be spliced into the wiring harness and soldering the new connector pigtail into the wiring harness. NOTE (pin polarity on fuel injector connectors): The pin on the "front of car side" of FI connector is +12V and the pin on firewall side of car gets grounded by ECU to fire the injector. Fuel injector connector clip broke off plug. Ed in San Jose '97 540i 6 speed aspensilber over aubergine leather.
I cut the old connector to pieces to free the spades but it ended up braking the spade in half. I guess i need to go that route. Welcome to Tacoma World! I asked the Parts guy at my local NAPA store if he could get me the BOSCH type connecters that were originally designed to be used with this fuel injection system on German cars to see if they met my requirements for replacement. At O'Reilly Auto Parts, we carry fuel injectors and fuel injector connectors to keep your vehicle performing at its best. So the fuel injector connectors are brittle and cracked, just pulls out without any resistance from the injectors. Kim Kardashian Doja Cat Iggy Azalea Anya Taylor-Joy Jamie Lee Curtis Natalie Portman Henry Cavill Millie Bobby Brown Tom Hiddleston Keanu Reeves. I broke a fuel injector plug in, how do I replace it? for. This unfortunately happened on all 4 of the passenger side connectors, despite being relatively gentle with them (or so I thought). I will probably try and cob a wire tie on somehow for insurance. JT: JPT: Do a google search for "bosch 2 wire injector connector" Should find what you need. But it's not always so. Strip inch if the insulation from the wire you just cut and install a female terminal.
One popped off and I can't find it. Sorry, not for 1988 injectors. 1, This is what I have done on 3 of them. Then the connector can be removed from the injector. A loose or broken connector can cause the injector not to pulse causing rough idle, lean run and a list of other issues. There are a total of 10 of these connecters required to do the complete engine: -. 10, Copyright ©2000-2023, vBulletin Solutions, Inc. Reconnected to the correct terminal. Fuel injector connector clip broke off stuck. I keep telling myself that I'll but some new ones. I found someone selling the harness in the classifieds. This is a more expensive but more proper way to deal with the problem. Any one know if the tiny wire clips that retain the wiring harness to the fuel injectors are available? This is a connector repair kit that contains; 1 rubber boot, 1 plastic connecter with spring clip, and 2 female spade terminals.
The final piece that is necessary for a good IF connector is a rubber boot to protect the connecter 4 of the 6 connecters I tried did not include a rubber boot. This can allow the wiring to vibrate loose and cause misfires. Fuel injector connector clip broke fix. Don't let a broken harness connector cause a hard-to-find drivability issue. Create an account to follow your favorite communities and start taking part in conversations. Anyways, I've ran without them until I discovered I had all of them down in the creak between the manifold and the cyl heads, last time I replaced the large runners mani for the trumpeted large runners. If you want just the clip the junkyard is your best bet, lots of different cars use this same connector and clip.
Convenient and integrated "Press to release" mechanism that out performs the original connector's troublesome wire clips that frequently fly off or cause cracking. Soldering is highly recommended along with shrink tubing and proper insulation. If you need more than one please adjust the quantity during check out. 1992 525i 5-speed - Thread. This will need some knowledge of car electric systems and how to solder properly. Shrink the tubing down on the wires and plastic insulation as to have a very snug fit. FUEL INJECTOR Connector 1997-2010 Neon/Neon SRT-4/PT Cruiser, Fuel System: Store Name. This clip is integrated into the connector which in turn is integrated into the wiring. The coil connector for #8 is a separate wire that comes out of that box. But if the connector is loose and falls off, you will immediately see it. I've had good luck replacing connector housings elsewhere, but this one has stumped me.
The type of repair you need to do is going to depend on what side of the clip you broke. Of course, it will take more time and the harness may also cost much more than a clip itself. I did order new connectors from Ballenger motorsports, if I remove the injectors again for some reason, will replace them then. I've searched high and low for a DIY or youtube video without any luck. Once the clips are removed it makes VCG and intake manifold jobs sooooo much easier. Slide the rubber boot, small end first up and half way over the shrink tubing that you just installed. All was going well until I couldn't get the injector wire connectors to click back into place. Looks like the injector side of the connection has a little tab that broke off. OP, are you talking about the plugs that plug into the injectors being broken, or the plugs on the injectors that are broken? The engine will start shaking and will lose power.
For help with replacing the clip, contact our service department to schedule an appointment. Valheim Genshin Impact Minecraft Pokimane Halo Infinite Call of Duty: Warzone Path of Exile Hollow Knight: Silksong Escape from Tarkov Watch Dogs: Legion. No issues at all either way. Let's see what you can do.
Note this technique only works on the 2 terminal connectors apparently they use a double tab on the 3+ ones and I've been unable to remove those in spite of much effort. Animals and Pets Anime Art Cars and Motor Vehicles Crafts and DIY Culture, Race, and Ethnicity Ethics and Philosophy Fashion Food and Drink History Hobbies Law Learning and Education Military Movies Music Place Podcasts and Streamers Politics Programming Reading, Writing, and Literature Religion and Spirituality Science Tabletop Games Technology Travel. Communicate privately with other Tacoma owners from around the world. It means that if this connector clip is broken, you may experience some problems with signals to the injector and it just may stop working.
I really can't recommend a type/brand of wire. Model Number: 701161. I'm sure there is an extract tool but I've never even seen one let alone used one. Leave it as-is, replace the injectors, or try to tie the terminal together somehow? Now you install the RIGHT side terminal into the new connector while holding the new connector in the same position as you did the old one when cutting the wires. To get the terminals out of the old housings without damaging the terminals, I've used a Dremel with a teensy toothed cutoff, scored down close to the terminals, then pried the cut pieces apart with a flat-blade screwdriver. Perhaps there are "extension" pigtails of some sort that I could add... This comes with new, longer wiring, and the OEM connector for you to repair the wiring yourself. By Vernon Husk aka "Son_of_Z" on.
Appreciate the forums help!