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This is for two reasons: intense shear is not required anymore; and, with the batch temperature lowered by 180oF, viscosity will rise to 100, 000 cP -beyond the range of the rotor/stator, even with the added flow generated by the anchor agitator and disperser blade. Data Sheet & Models. The main features of the multi-shaft mixers are: - Hoist or tank mounted configuration. Kneader Extruder this mixer has the capability to mix and extrude, all in one mixer, the highest viscosity materials. From shaft speed or horse power, to tanks, impellers and sweep blade designs, we can help match the technology to your product mix. They are composed of two or more independently driven agitators working in tandem. The versatile ram systems quickly, simply, and accurately meter out adhesives, caulks, cements, pastes, creams, gels and other products, no matter how viscous. To find the optimal solution — not the only solution — the best course is to test a variety of equipment, not just the one that initially seems the most likely choice. High viscosity multi shaft mixers kitchenaid. High Viscosity Concentric Dual Shaft Mixer. Double Planetary Overview.
Ginhong's Multi-Shaft Mixers are used suitably for very high viscosity mixing applications. Teflon wall scrapers. General Application. Also, some players have created integrated channels for their sales to streamline their supply chain. We eliminate this risk by mixing fragile materials with a low-energy agitator — and often by delaying their addition until high-shear operations have been completed. High viscosity multi shaft mixers definition. Under mixer type, multi-shaft high viscosity mixers dominate the market and account for a valuation of US$ 307. Triple Shaft Disperser Hockmeyer's Triple-Shaft Mixers have a center-mounted low-speed Helical or Anchor Sweep blade sweeping the mixing vessel wall and two additional high-speed shaft(s). The low speed blades move product efficiently at relatively low peripheral speeds, and typically require less horsepower than our competition's mixers. Double Planetary Mixer (shown with high viscosity blades). Ginhong Multi-shaft mixers (Dual Shaft and Triple Shaft) use a triangular cross section blade, which is both strong and presents a wide profile for efficient mixing action.
The low speed anchor provides mass and bulk blending and feeds the high speed impeller by blending and moving the liquid media in the vessel. Request A Free Quote. ON THE FLOOR OR IN THE FIELD. It is designed with wetted stainless steel parts for long lasting durability. Meanwhile, the anchor is constantly moving material from the vessel perimeter to the interior where the two high speed devices pull it into their localized flow patterns. High viscosity multi shaft mixers for sale by owner. Moisturizing Body Wash. - Perfumes. Maximum viscosity approximately 500, 00 cps. To product viscosity and mixing task. Spanning a wide range – from automotive & industry 4. The designs are highly evolved; many employ specialty steels in key components to deliver a long working life with minimal risk of interruptions in production. Specially designed scraper three winged blade has an added advantage. Reducing the level of shear, limiting the generation of heat & energy consumption, temperature range of the system, and others are some of the key advancements achieved by the R&D sector that can be initiated to improve the design and efficiency of high viscosity mixers.
Shampoos and Conditioners. A variety of impellers can be used with the anchor and many impeller ideas can be found here. Our mixers are equipped with a low speed sweep blade that scrapes the tank wall and directs product flow towards the high speed element.
The dual impeller design is used when a tank is tall and narrow to get even dispersion throughout the batch. Pesticides and Insecticides. We offer quick turnaround times that minimize your machine's downtime. Pharmaceutical Syrups. This design is stronger than a blade made from flat bar and easier to clean than a blade with circular structural elements. Of minor liquids in 15 seconds. Ophthalmic Solutions. Phase 4, discharge: Vacuum is released and the finished product is discharged through a flush tank valve while the anchor turns at 10 rpm. By Rotation Speed: - Less than 1000 ft/min. Appreciate the Art of High Viscosity Mixing | Chemical Processing. By Region: - North America. Lift height limit switch – will not run if unit is raised. Mixer speed controllers.
Solvents and Lubricants. The high speed mix impeller or blade provides high shear mixing to rapidly disperse or dissolve the additive solid or powder ingredients. Drill powered flat or round helix. Raising the batch temperature to 150°C enables this lubricant to be mixed quite effectively with a rotor/stator mixer. The specification sheets below provide a look at standard and optional features, as well as size dimensions. Dissolution processes can be optimized through the use of multi-agitator mixers which provide a combination of low-speed blending, high shear mixing, particle size reduction and superior heat transfer. Phase 1, mixing: 150 gals. High Viscosity Multi Shaft Mixers | Twin or Dual Shaft Mixer. This triple agitator combination will handle materials up to about 300, 000–400, 000 cP. Heavy-Duty 304, 316 or 316L options available. Manufacturing Facilities.
9%, respectively, in South Asia & Oceania and Europe. PDM 2 Gallon Standard. The equipment for a typical battery process line costs more than $30 million. Engineering & Consultation. Manufacturing Process. Technical Brief: Hybrid Planetary Mixers Produce High Viscosity Mixtures With Ultra-Fine Dispersion Quality. These units are offered in laboratory models and production models in tank mounted version (Series 4020) and post mounted version (Series 4022) in fixed or variable speeds, with mechanical drives or variable frequency drives. Industrial Mixer Market - According to the latest research by, the industrial mixer market is set to witness steady growth during 2021-2031.
Its various impeller combinations offer the advantage of greater versatility, while the independent installation of the shafts allows for easy maintenance of both bearings and seals. What is the viscosity, both peak and periodic? Many fillers and pigments require intense shear to reach a high-quality dispersion. All drives are independently controlled and offer a 10:1 variable speed ratio. Mixing element: acc. The busy and hectic lifestyle urges the need to have commercial mixers like equipment; owing to a commercial mixer is the flawless machine for swiftly mixing batches of batter or dough easily. Electrical components for safe or hazardous environments. Cream Emulsions and Lotions. Having two high speed shafts allows for very rapid solids dispersion, emulsification, and homogenization of the batch. Multi-shaft mixers are used to mix medium to high viscous materials that are greater than 30, 000 cps. One is a common hair gel made with carbomers, gum thickeners and water; the other is a construction adhesive.
The helical blades push the sticky batch material down and forward, applying high shear as they advance through the vessel. This action promotes efficient dispersion — and, with bottom- and sidewall-scrapers added, efficient heat transfer as well. The Quality Control. Almost all pharmaceutical manufacturing processes require preparations of suspensions and handling and processing cohesive powders. It is also used for higher viscosity products that can be difficult to achieve full dispersion and a single blade does not have enough pumping capability.
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