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Just light pressure is all that is needed. Mix an ounce of sanding resin and 10 catalyst drops. With a power sander and 60 or 80 grit sandpaper, build ups sand down very quickly. Wanna fix it nice or do a quick nose job? How to Repair a Surfboard : 10 Steps (with Pictures. Since you did a lot of the rough sanding on your seal coat, you start sanding your gloss coat with higher grits. However, it's important that you don't sand too forcefully or else, you risk burning through the fiberglass. I start with 150 grit and work my way up to wet sanding with 500 grit. Keep reading to learn how to repair your boards like a pro and to find out how you don't have to do it alone. As for sandpaper grits, you will want some medium grit (60-80) sandpaper or adhesive-backed sanding discs for your hard/medium pad and a progressive range of higher grit sandpaper or adhesive backed discs (120, 150, 220, 320, 400) for your soft-pad. The board should be back to it's original post-gloss shine.
Those who want more control of the glass, filler and general strength of the repair, will utilize the more manual process of a ding repair kit. You can smooth this out by scraping it with a razor blade working nose-tail along the rail. Surfboard Ding Repair For Beginners | Swell Set. Add a little X-55 epoxy cure accelerator to the mix so the resin sets up quickly and doesn't run over the tape. I usually use 80 to 100 grit dry paper for this. Once your boxes are sanded flush, its time you load up your 8" soft sanding pad with 120 grit sandpaper and start sanding the flats of your board.
I have heard of people using foam brushes to some success, but I have not personally tried it. The sky is the limit on what you want to do at this stage, just make the board is nice and clean (wipe down with acetone or DNA) and don't lay anything on too thick. Part 6 of Ross's Famous Surfboard Repair Series. This is an indentation in the top or bottom of the board, but the fiberglass hasn't been broken or creaked - meaning the board is still watertight, there's no water getting into the board. The goal is to remove all the scratches from sanding by using every grit of sandpaper (to however high you choose). This step is only needed if there are large holes or voids in the board. Spreader (I use old gift cards). Make sure it isn't brushed on too thick so you don't create a bump in the pinline area. If your glassed in fin is busted, see section B. Take your time going up and down stairways, and through doorways. How to sand surfboard repair credit. You can use your mixing stick to poke at the filler to try and work-out any trapped air. Think about it, if a plane's wing was damaged, do you think it would fly as fast or as smooth? Mix some epoxy with a scale like the previous step. Area meets the surfboard, this will help keep sanding down.
Surfboard resins are always clear, but not all clear resins are surfboard resins. A small little crack, just make sure it's dry to the foam, throw some Sun Cure on that sucker and lightly sand after 5 minutes! Your feet and the board become one. The better your glass job, the easier this job will be. Run your sanding pad nose to tail and tail to nose during these stages. Stickers or ding tape. You may have a thin line along your rail formed from your tape barrier during the hot coat stage. On a six-speed (common) sander, you really don't want to be sanding much higher than level 3 (1, 500 RPM) to be safe. You get the point by now. You always want to use resins that are intended for surfboard. How to sand surfboard repair manual. Be sure to look up a resin to catalyst mix chart - this is the one I use (Link). This is where I have problems.
This is where you're going to use the wax comb in order to remove any remaining wax. Get Surfboard Repair Help if Needed. Basically, you are just cutting tabs in the section of cloth that will make the tight rail wrap, and you laminate each tab down one at a time with one tab overlapping another. Be careful not to sand too much though.
Duct Tape (or even better, Gorilla Tape), is a lifesaver. I don't know if you would call this a "ding", but I'm going to include it here anyways. Allow for full cure. BUTTTT, the broken board will never ride the same. If you are uncomfortable with the sander, the rails and nose areas are good places to hand sand with a soft sanding block.
Also it is important to only work with the epoxy if the temperature is above 15C (60F) or else the epoxy will take a long time to harden and the viscosity will be very thick. AND it's watertight! If you broke your board, usually it's a goner. Pressure dings on the top don't really affect a board's performance because it's not affecting the water flow on the board. Step 5: Gluing Back the Repair Area. Surfboard Ding Repair - It's Easier Than You Think. Make sure you are out of direct sunglight! Place the smaller fiberglass sheet straight on the area and then add a bit of the resin mixture. However, a second coat of filler is needed quite often if the first coat settles below the deck line. FLATTENING THE FIN BOXES AND LEASH PLUG. In addition to protecting the surrounding areas, doing so will also help with containing the repair and minimizing the sanding needed.
Is there a crack anywhere else on the bottom of your board? If your fin box is dinged, this usually looks like a crack around the box that holds the fin in. Tools: - Rotary Tool with cutting disc. Keep boards nice, have them professionally repaired and if the worst happens and you break one, you'll get it replaced. Using a ding putty repair stick is a quick and easy to use fiberglass reinforced "dough-like" compound that cures in or out of the water. Once your gloss coat has cured, you should have a nice, shiny flat finish that is ready to sand. Call, text, or email them. How to sand surfboard repair stand. I mix the white powder (3M Glass Spheres) with resin to reduce weight.
It's a lot of work patching a surfboard. Anywho, if you buckled or creased your board. Pour filler into your damaged area little by little to minimize bubbles. The next grit is typically 150.
With that being said, I've definitely put boards back together and they "work. " Removable fins, what's the fin looking like? Bottom line is that the tail is the most fragile part and arguably the hardest to fix because there's just not much foam or glass to work with on the tail. Using a cheap brush, apply a coat of epoxy to the repair area, use a generous amount. I seated the cut out sections back down into the resin mix, allowing the excess resin to seep out.
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