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Final Pieces and Fresh Oil. Locate the Softail oil tank drain line under its bendable locking tab and secure it. Now, with a second set of hands to help guide; slide the Softail oil tank into position while carefully snaking the oil drain line and the positive battery cable into their correct positions. Bob takes a minute to explain the working areas and mounting points of this oil tank. On my '96 FXSTS, the inner line is fed from the oil pump. The S&S video might be helpful in the understanding of the oil line routing that an Evo has and Twin Cam will not have. I think they could be interchanged. Correctly install the oil lines and secure them with the correct factory style squeeze clamps as Bob has already instructed. Even when you go by the book, the book is sometimes wrong. That seems backwards.
The inner one might dump a little further from the oil pump feed line if that is a consideration. Thanks for the reply. We are ready to reinstall the Harley Evo Softail oil tank back into the motorcycle. Evolution Rear Brake Caliper & Pads. It is important to replace all four rubber grommets, or mounts, before entering the tank back into its position in the frame. You do not have the required permissions to view the files attached to this post. You will be prepared to complete the job from start to finish – correctly – the first time. Oil does flow from the center to outer on almost all oil filters.
This forum thread below has a couple videos about oil filters and the video done by S&S details the difference between the Evo and Twin Cam filters. Far be it from me to criticize an official Harley manual or bulletin, but it just doesn't add up. Again, this what some of the other HD schematics show. Evolution Outer Fairing Removal. The last preparation for install is securing the rear battery strap into its mounting tab on the back of the oil tank. Made it to the side of the road and shut her down.
Bob shows us that with the proper planning, tools, and replacement parts; oil tank installation should not be an intimidating project. Then, evenly tighten all of the oil tank mounting hardware and both brackets. The below PDF is scanned from my 1995 -1996 Softail Service Manual. EVO Oil line routing to oil filter. I know this is an old thread but I have to chime in. When shopping for anything look for Made in the USA and save American jobs and families. Evo Oil and Tranny Plug Locations. Pulling up a photo from a well known website that showed a softail line routing, it showed what I found out, not the schematic. I had the disgusting time of having an oil bung from the tank break off at 85 mph sometime ago on the freeway. The routing shown was wrong as I had to swap out the front and middle line which are the vent and return. Finally, you will need to reinstall the battery pad, battery, and the front battery strap.
Evo Charging System Checks: Pre 1999. The bypass valve would not work if the flow went the other way. Buying and after market tank replacement for half the cost of the HD unit, I pulled up a well used an known diagram to review to insure correct line routing. Next, loosely install the front mounting bracket and hardware; followed by the rear mounting bracket and corresponding hardware. That would be the opposite direction for which this type of filter is designed. Related Videos: Evo 2 Piece Harley Davidson Fuel Tank Removal. Dying To Ride Customs, Trikes and Tours. But, upon inspecting the filter housing, that would force the oil to flow from the center of the filter through the filter media and out the small holes in the filter end cap. Inside every old man is a young man wondering what happened. Bob explains the importance of installing the strap at this time. He also takes a minute to explain the importance of the factory style squeeze clamps and the proper pliers for the clamp installation. Watch this video and all the paint your Harley videos before attempting your oil tank installation.
He also shows us the proper orientation for the rear tank support bracket. Evo Oil Line Routing. I've seen different versions of which is which, but they both dump at the top of the tank. Needless to say oil pumped out all over the place. If you have to swap oil tanks for some reason, keep some pipe cleaners with your tool set. The bypass valve depends on the flow going toward the center of the filter after entering through the holes in the end cap or "base cap". The oil is shown as under pressure and into the filter at the outer holes with the return out the center to the ball valve. I am using a softail horseshoe tank and running a 93 Evo motor.
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