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BRAKES 4 - 11 BRAKE PEDAL ASSEMBLY OPERATION The brake pedal pivots on a shaft mounted on the DESCRIPTION bracket. This means that either you have not connected battery or it has failed. The tutorial below explains a little about the OBC, how to reset it after charging problems, and what to do if its completely failed. Is that something that can be fixed by an amateur?? I also had my Zivan charger rebuilt and updated. Club Car Golf Carts - On Board Computer | How to reset. The brush springs are inspected and tested for the proper tension and replaced if necessary. Exceeding the R. P. M. limit of the motor (running FULL throttle going down steep hills, running motor with cart on jack stands and no load on the motor).
Note: If an aftermarket motor is sent in to have the Bandit upgrade done on it and this motor is for a EZ-GO DCS and PDS, Club Car Regen I, Regen II, IQ or Excel then you'll use the original manufacturer's field map setting if you upgrade the controller. I have also noticed that it stutters occasionally on acceleration, which sometimes coincides with the code. • Drill out the hole to accommodate the bolt. 00 Bandit upgrade* 285. Use the below diagram and a fully charged 12 volt car battery. Remove the brake drum. I just had new batteries put in after trying out AGM batteries that wouldn't work. If you have the 36 volt GE style thin can housing I wouldn't recommend using anything above stock components, however if you have the 48 volt GE style thin can housing you can use a higher amp controller. Note: All stock EZ-GO DCS and PDS motors, Club Car Regen I, Regen II, IQ and Excel motors that are upgraded to the Bandit retain stock field map setting. How to reset gem car controller programming. Phone: 803-548-7205. Although these symptoms may not always be easily or definitively diagnosed by a GEM car owner, a Ride-4-Fun technician has the experience to quickly isolate and easily detect controller problems.
Liability Statement: The purchaser understands that it is the duty of the purchaser to comply with, and insure compliance with, all necessary safety requirements and agrees to indemnify and hold harmless Plum Quick Motors of any and all liability, direct or indirect, arising from the use or misuse of the merchandise or any other action related to, or incidental to, the merchandise purchased by the purchaser. If installing a new mudguard, drill four 1/4" DESCRIPTION holes through mudguard, if necessary. BODY 7 - 10 BODY BACK PANEL DESCRIPTION REMOVAL The body back panel is made of molded plastic. If it won't show 12. Remove any rusted motor lead from the other end at the controller. SUSPENSION AND STEERING 2 - 5 FRONT SUSPENSION DESCRIPTION The front suspension is designed to allow each wheel adapt different road surfaces independently. Special order custom motors are non-returnable. Never put a new battery in with used batteries as the pack will never balance out properly. How to Troubleshoot a GEM Car. 57 motor current sensor low electrical fault inspect controller. Follow the instructions in your owner's manual as to how to do this. Inspect the accelerator pedal on the floor of the Gem golf cart to make sure the pedal is engaging the drive motor. All Club Car golf carts newer than 1995 have an OBC or " On Board Computer " in the charge circuit to monitor and control several functions on the golf cart.
Batteries are two and 1/2 years old. If your GEM car is experiencing erratic performance, producing error codes or not working, you may have a controller in need of repair or replacement. If charging the battery does not fix your Gem golf cart, then test for more problems. White to black spade from the rear harness (temp sensor harness). In case it's a new battery from the GEM car accessories, the algorithm might have been altered. OPERATION Splines on the steering wheel mounting hole match to splines on the steering shaft. First confirm if the battery connections are faultless, before proceeding. It consists of 3 retaining rails, flat bed and a rear wiring harness assembly. No warranty on speed sensor or magnet for Sepex Motors. During this build up process is when we do our trademark 12 point performance upgrade enhancements to each and every motor and date code for warranty purpose. Therefore it's recommended to contact Ride-4-Fun, and speak with our technicians who can help determine the root cause of your GEM car problem. See Halfshafts in this section. So what is the issue if mine doesn't make the noise… I have had the controller rebuilt after new batteries too… FSIP did the rebuild… then I still had the -43 error… so I sent it back and had it rebuilt again… they said they couldn't get 1st one to fail… so they sent me another one, … installed it today, and now have a -16… I also have a constant BEEP-BUZZ when in road mode… nothing in turf…. Gem car service manual. It's recommended that you disconnect the connections and confirm condition of the battery.
Note: If customer sends in a motor Plum Quick deems to be unrepairable and/or unsuitable for upgrade the customer has 30 days after notification to have the motor sent back at their expense or the motor can be recycled by Plum Quick. Gem electric car owners manual. Business Hours: 9am-5pm Monday-Friday. The drive control is the final mechanism to check for an under-performing Gem golf cart. Remove the halfshafts. It is throwing no codes at rest.
Item Description provides the best-engineered products for servicing GEM vehicles. The Bandit process starts with a complete motor tear down, clean and inspect all parts. Bandit PH upgraded Club Car 48 volt IQ AMD brand motor for Excel controller (gray or white controllers) carts, speed around 26 – 28 mph (estimated) with all stock components and that annoying regen braking is disabled. The charger is plugged in. Remove the front seats. To discuss any controller issues or to purchase the rebuild service: You can purchase the rebuild service online or you can contact us with any questions. Once you touch the motor leads to the battery you'll get a small arch and the wheels should turn slow. Replace light assembly. This mechanism controls the speed of the cart. Note: High speed gears are not recommended for carts with the Bandit upgrade. Motor case temperature of 190 degrees F or lesss is best. 00 extra added to the Bandit upgrade of $325.
Someone has suggested a bad wiring harness, although I see no evidence of any problem with it. I hadn't thought that the actual BDI could be causing this??? The dash consists of an upper panel assembly and 3. Lift seat cushion up and away to remove. If the AC LED is on and the charger won't charge, check your battery again. Use distilled water and always charge your battery pack after every use.
See Pod Covers in the Body section. To perform this test you can use a cheap $20 or less Infrared Temperature Gun. Note: Support the backing plate assemblies to protect the brake lines and parking brake cables. Remove the spat or utility bed. Running OVER 22″ tall tires with stock controller (high amp draw). One or more of your batteries may be weak. While driving in low speed turf mode, if I switch to high speed it will register 06 but nothing while at rest. Four are located under the front cushion on two- passenger models, and under the rear seat cushion on four-passenger models. 5 - 39 ELECTRICAL PSDM DESCRIPTION The Power Signal Distribution Module (PSDM) is an electrical component that acts as a central hub for all 72 and 12 volt power. 7 - 3 BODY THREE-POINT SEAT BELT REMOVAL 1. Remove steering column covers.
Stalling the armature (pedal depressed and wheels not turning). Sorry I am not familiar with any Tach on my GEM. OPERATION Both 72 and 12 volt inputs come into the PSDM and are dispersed through the fuses to the appropriate electrical components. You can use a PDS motor on a DCS cart because no speed sensor is used on the DCS cart. See Bench with bench and bucket seats. Remove RH and LH pod covers.